I made some aero discs, printing is in progress, will update when finished.

https://www.thingiverse.com/thing:7110446

I just wanted to share my model, I am open to suggestions!

Thingivers desc:

I have made an Aero Disc, feel free to edit or change whatever.

Things to note:
-The complete disc is 350mm in diameter and the photo used has a 17 inch wheel (18.5 inches in diameter)

  • Each disc is separated into 4 parts for easy printing on an Ender 3 (which is what I use)
  • When assembled, there will be groves in between the parts that allow for plastic welding
  • the retention is for a 4x100 lug pattern hole (for those of you who have universal wheels, this makes alignment easier)
  • the lug stud retention thing is 20mm in diameter, electrical tape should be added to make a snug fit in the lug hole. Longer studs may need to be designed for specific wheel dimensions but fusion 360 is free and easy to get the hang of.
  • I will probably also use zipties around the holes to my wheel spokes.

Posted Aug 5, 2025, 10:03 PM UTC

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