A missing battery module or mis-labeled hydrogen valve can halt a line in minutes - and cost thousands per hour.

Stop line stoppages: Real-time component traceability for alt-fuel vehicle assembly

With Cleverence, operators use rugged Android scanners to label at receiving, confirm put-away, and trace parts through kitting and WIP - by lot/serial and revision. Guided workflows prevent wrong-part picks and prompt for exceptions.

Even when Wi‑Fi drops, our offline-first engine keeps scans sub-second and syncs in the background. Data flows safely to your ERP (SAP, NetSuite, Odoo, Microsoft D365, and more) without straining it.

You’ll get:

• Real-time accuracy on batteries, fuel systems, and critical subassemblies
• Instant discrepancy alerts before the cart reaches the station
• Faster cycle counts and stable throughput across shifts and sites

Proof: In a 3‑week pilot on one EV assembly line, kit errors fell 54%, cycle counts were 2× faster, and a recurring weekly line stop didn’t occur.

IT gains governance and lower integration risk (role-based access, encryption, audit trails, MDM compatibility). Ops gains fewer reworks, higher picks/hour, and predictable output. Typical pilot: 2–4 weeks.

Book a Demo: https://www.cleverence.com/solutions/quiz-for-business/