How do you handle exploring a large design space with FEA/CFD?
For engineers who have to compare many possible design variations, I'm curious how you actually handle it in industry.
For example, if you have hundreds or thousands of possible geometry/parameter combinations:
- How do you decide which designs are worth simulating?
- Do you actually run simulations for all of them, or use some kind of screening/optimization method?
- What tools do you use for this?
- What part of the process takes the most time?
- Is computational cost the main limitation, or is setting up/running/post-processing the simulations the bigger bottleneck?
- Do you use surrogate models, reduced-order models, optimization software, custom Python scripts, etc.?
- What happens when the design space becomes too large to explore practically?
I'm particularly interested in how this is handled in industry and what the biggest bottleneck is in practice.
Posted Aug 18, 2026, 12:10 PM UTC
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