LLY Head Gaskets - things to replace/check while apart?
So about 2 years ago I made the poor decision to buy a fairly modded LLY. 05 with 165k miles 5 position tuner 6" lift and 37" tires. At the time the dealership service department lied and said the head gaskets were fine. They replaced the water pump after they got it on trade. At the time I couldn't find a local diesel shop that remembered seeing it to give me an opinion on it. Recently it started pushing coolant out the overflow. Did thermostats and burped the air out well and was good for a while. Then recently it dumped the entire reservoir over a short distance on a rural highway. Took it straight to the best diesel mechanic in the area and low and behold, they recognized the truck. They had diagnosed it with head gasket issues with the previous owner and he traded it in instead of fixing. $5000 should get the head gaskets sorted as long as heads aren't badly warped. While the cab is off, what other things should I have done or check? I'll save on some labor costs if I do some extras while they are already tore into it. Going to have the injectors tested while they are out. Going to have them check pump rub issue on the transfer case while it's in the shop. I believe the turbo mouthpiece was upgraded already but I'll have to double check. Looks like a I have a leak on the intercooler so I should look into that as well. Transmission feels really solid but not opposed to doing a little something while it is apart. Any other things to hit now to prevent having to tear into it again in the near future? It really wasn't treated great by previous owners but I'm attached and want to keep it for at least another 150k miles which will be quite a while for me. In retrospect, I certainly should have kept looking for an LBZ truck but they are pretty hard to find in my area.
Edit: Missed a few things. Turbo will be checked as part of the head gasket job I was told by the shop. Truck has had an EGR delete and full 4" exhaust. S&B intake that's an old model, have the new one ready to install as they will discount the new version if you have an older version.
Posted Mar 9, 2020, 9:21 PM UTC · edited
I would for sure check and more than likely replace all the soft fuel lines in the cab at the fuel filter head and the CP3 should be a total of five lines I believe
They did the water pump recently but check the small little bypass rubber hoses in front of the motor as well as the upper one that feeds the turbo replace more than likely as well
I don’t know where you were sending the injectors off to be checked but you should also send off the fuel rails and hard fuel lines to be cleaned since they will be off
Try to have the CP3 checked since it will be easily accessible
Having the turbo also checked for play would be fairly easy with everything else coming off
Having a boost leak could also mean a hurt turbo
Yeah I forgot clearancing the turbo was a part of the head gasket job. Thankfully I've put only a couple thousand miles on it since buying it. I'll look into the list above. Thank you for the input!